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What is Kawika doing in the building process as we speak? |
Here is the overall building process in rough outline. There are actually 600-800 small steps involved in the building process depending on individual customer requirements. The table below gives you some sense of the general progress for a given batch of instruments that I'm working on at the moment.
Light blue means that work in that area is completed; yellow means that I am working on that particular section at the moment; light green means that the work is still to be done. Where possible, I have included hyperlinks (below each group of building actions) to appropriate pages on this and other websites.
I'm currently not taking orders at this time.
| Choose front, back and sides for color, figure | Cut and Join front and back, Measure Properties | Put rosette , Brace the fronts and backs | Cut, sand, bend, join sides; put linings on sides | Join the front to the sides; put Bridge Doctor (Baritone, travel Guitar) | Compliance map for top; tune; match back to top |
| Join the back to the sides; install bindings | Choose, cut, join the neck | slot neck, install truss rod (Tenor & Baritone), rough shape neck | Choose, thickness and slot fingerboard | Shape, dot, and fret fingerboard | Shape neck more, tape fingerboard for gluing |
| Join neck and fingerboard to body | "Final" sanding | Sealing of pores | French polish, 8 coats | Level sand, 4-6 more coats | make bridges |
| Allow shellac to harden; buff, wax | Glue bridges | Level, round, buff frets | Saddle, string tree, tuners, nail guards | String and test; final adjustments; accessories | Notify purchasers... |
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